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Pellet Mill For Sawdust
Wood pellets are made by wood pelletizing machine. Raw materials get into pellet mill, after high-intensity compression, become wood pellets. Wood pellets have smaller volume, green and clean, with the advantages of strong water imbibition, deodorant capacity lasting, convenient cleaning, economical, practical and durable. Waste can also be used as plant fertilizer, economic and environmentally friendly.
Features
Mikim Machinery is a high-tech enterprise integrating scientific research, design, manufacture, installation and commissioning, and after-sales service. 13 years have been dedicated to the design and production of feed machinery industry, and passed many certifications such as CE, ISO, etc. At present, we are mainly engaged in two fields: wood pellet mill production line and rod making machine production line.We specialize in biomass fuel industry.
Rich Experience
The key electronic components, pneumatic and hydraulic systems of MIKIM machinery are all made of well-known brands. The company owns dozens of production patents, and its output products are world-renowned, making it a leader in the industry. With hundreds of employees, the company is strategically located at the junction of three provinces. MIKIM has won the recognition and trust of customers with its excellent performance, advanced technology and good reputation.
High Quality
MIKIM's machines are widely used in various fields in China and exported to Southeast Asia, Europe, Africa, South America, Middle East countries and other regions. The quality of the products can stand the test of the market, and the parts are all adopted the world famous brand, MIKIM is your trustworthy machinery supplier.
Competitive Price
Our price is reasonable, the purpose is committed to let the global customers to use the quality of qualified machinery and equipment, at the same time, we also look forward to cooperating with the majority of customers, recruiting agents around the world, win-win cooperation.
Professional Team
Before the sale we seriously answer customer questions, to provide customers with reliable programs and quality up to standard equipment, at the same time we support on-site inspection, in the sale we guarantee delivery, for you to choose a reliable mode of transportation, instantly update the logistics information, after the sale we provide technical support, to protect your subsequent use, we strive to exceed the customer's expectations with quality after-sales service.
Vertical biomass pellet mill has upward opening, which is easy to dissipate heat. In addition, it is equipped with a set of air-cooled bag dust remover to make the biomass pellet mill run at constant temperature. In addition, the size of the press wheel is large.
Pellet Stove Pellet Making Machine
Straw pelletizing can be completed by only one small feed pelletizer, which covers a small area and the site is not restricted. Pelletizing granules can be prepared as needed, which reduces the waste of straw and saves feed materials.
Want to buy a biomass pellet machine to try at home? If you are in your own home, we recommend you to use a small wood pellet mill, this machine consumes little electricity, divided into household 220V power supply and non-household 380V power supply, can completely meet your different needs.
All wood pellet mill equipment is at the service of the raw material, and examining the raw material is a key step in making pellets. Crop residues, including post-harvest residues and waste from the processing of agricultural products, are rich in renewable wood resources.
Many friends also ask about additives. When using sawdust pellet mill to press granular materials, additives are generally not needed. And the high temperature can kill a lot of bacteria during the pelletizing process, so there is no need to use additional additives.
The rice husk pellet machine adopts screw center regulating mechanism, and the mold gap can be big or small. It is suitable for different materials to ensure the pressing effect.
The mixed raw material is pushed into the wood pellet machine through the elevator, which is the basic configuration of the simple small wood pellet machine. Of course, in terms of dust removal, it is also necessary to configure related dust removal equipment, such as Shaklon, dust bagger and so on.
How to use the wood pellet mill: start the wood pellet mill after adding hyperbolic gear oil in the gearbox. Stabilize the installation of the wood pellet mill, check whether the steering meets the requirements and whether the screws of each part are loose.
Wood pellet mill is one of our main products, and product quality is guaranteed!
Wood pellets are made by wood pelletizing machine. Raw materials get into pellet mill, after high-intensity compression, become wood pellets. Wood pellets have smaller volume, green and clean, with the advantages of strong water imbibition, deodorant capacity lasting, convenient cleaning, economical, practical and durable. Waste can also be used as plant fertilizer, economic and environmentally friendly.
In order to meet the different needs of different animal body size, the required length and size of the particles will be different. In this regard, wood pelletizing machine designed a flexible cutter, you can adjust the position of the cutter to determine the length of finished particles. The diameter of the particles are determined by the aperture of the die, you can choose according to your needs of different aperture of the sawdust pellet machine die.
Benefits of Pellet Mill For Sawdust
Renewable and Sustainable: Wood pellets are made from wood waste, which would otherwise end up in landfills or be burned in open fires. By using wood pellets as fuel, you are utilizing a renewable and sustainable energy source.
Environmentally Friendly: Wood pellets produce fewer greenhouse gas emissions compared to fossil fuels like coal or oil. They have a lower carbon footprint and contribute less to air pollution. Additionally, the production of wood pellets requires less energy compared to other types of fuel.
Cost-Effective: Wood pellets are an economical choice for heating purposes. They are relatively inexpensive compared to other fuels, such as electricity or propane. By using wood pellets, you can potentially save on your heating costs.
High Energy Efficiency: Wood pellets have a high energy density, meaning they contain a lot of heat in a compact form. This makes them a highly efficient fuel source, providing a consistent and steady heat output.
Easy to Use: Wood pellet stoves and boilers are designed to be user-friendly. They require minimal maintenance and offer convenient features such as automatic ignition and thermostatic controls.
Reduced Dependency on Fossil Fuels: By using wood pellets as fuel, you are reducing your reliance on fossil fuels. This helps to diversify the energy mix and decrease the demand for non-renewable resources.
Types of Pellet Mill For Sawdust
Flat Die Pellet Making Machine
Flat die pellet making machine is a kind of new type of pellet making machine that can produce various kinds of granulated materials. It has the characteristics of simple structure, convenient operation and maintenance, low energy consumption, high efficiency and so on.
In general, the flat die pellet machine consists of feeding device, main body, cutting device and electrical control system. The feeding device includes feeding device (which is also called feeder), hopper and conveyor belt etc., it is used to put raw materials into the main body through the hopper after they are crushed by crushing machine or dried by dryer. The main body is mainly composed of heating chamber, cooling chamber and extrusion chamber etc., it has functions of heating raw materials uniformly in heating chamber for further processing; cooling them down in cooling chamber for drying out moisture; extrusion them into pellets through extrusion nozzle after being heated again in heating chamber. In addition to above mentioned parts, there are other auxiliary equipment such as air blower etc., which plays important role in pelletizing process.
Horizontal Ring Die Pellet Making Machine
The horizontal Ring Die Pellet Making Machine is mainly used in the production of various kinds of pellets from biomass materials and other organic materials, such as animal feed pellet, seedling pellet, fish feed pellet and so on.
The fixed ring die is located in the lower part of the machine and has multiple impression dies which are used to compress the biomass materials into pellets. The moving ring die is installed above the fixed one and also has multiple impression dies which can be adjusted according to customer requirements. A hydraulic system is used to drive these two rings to rotate at different speeds in order to squeeze out or extrude out materials from the impression dies by adjusting their relative positions during working process.
Vertical Ring Die Pellet Making Machine
Vertical Ring Die Pellet Making Machine is also called vertical Ring Die Pellet Mill, which is a kind of advanced equipment for the pellet making process. The Vertical Ring Die Pellet Making Machine is widely used in the field of industrial pellet making, such as chemical industry, food processing, construction material, medicine and so on. The principle of Vertical Ring Die Pellet Making Machine is to compress the raw materials by ring dies and then extrude them into pellets by continuous extrusion presses.
The Vertical Ring Die Pellet Making Machine has the characteristics of energy saving, high efficiency and low power consumption. The fuel consumption is about 1/4 compared with other machines. It is suitable for processing large size raw materials into small size granular materials (pellets).
To make wood pellets from sawdust, you will need the following equipment and materials:
Wood Chipper Or Hammer Mill
This equipment is used to grind the sawdust into smaller particles.
Pellet Mill Or Pellet Press
This machine compresses the sawdust and forms it into pellets. It consists of a die with small holes through which the sawdust is forced.
Binders And Lubricants
These additives are mixed with the sawdust to improve pellet formation. Common binders include vegetable oil, starch, or lignin.
Pellet Cooler
This equipment is used to cool down the freshly made pellets and reduce their moisture content.
Packaging Materials
Once the pellets are cooled, they need to be packaged in bags or containers for storage and transportation.
There Are Numerous Sawdust Pellet Uses
Wood pellets are a renewable and sustainable source of energy that you can get from sawdust using a pellet machine. They are a clean and efficient alternative to fossil fuels and offer several benefits over traditional heating sources.
Heating
You can use Wood pellets for heating homes, apartment buildings, schools, and other structures. They are an eco-friendly and efficient source of heat that you can use in various heating systems, including pellet stoves, boilers, and furnaces.
Power Generation
People are effectively using Wood pellets to generate electricity in power plants. They are a renewable source of energy that can help reduce reliance on fossil fuels and contribute to a more sustainable energy future.
Industrial Processes
Several industrialists are also utilizing Wood pellets as a fuel source for industrial processes, such as drying lumber or firing kilns. They are an efficient and environmentally friendly alternative to traditional fossil fuels in these applications.
Livestock Bedding
One of the significant wood pellet uses is bedding for livestock, as they are absorbent and provide a clean and comfortable environment for animals.
How To Make Pellets From Sawdust Step By Step?
Raw Materials
Use sawdust as the main raw materials. To ensure sufficient raw material supplement and continuous production, the storage area should be around 500 square meters. You are suggested to prepare 500~600 tons of saw dust, which can ensure at least 15 days of pellet production. The ceiling of raw material warehouse should be able to resistant rain, lighting and wind. Set the production area at least 50 meters away from the living area, 30 meters away from the highway and power transformer. Besides, isolation measure and fire prevention facilities are also necessary, in order to ensure production safety.
Screening
Through screw conveyer, the sawdust will be sent to sieving machine for screening. In this process, large pieces of wood, iron or other impurities will be screened out.
DryerDrying
Biomass pelletizing has strict requirements on the moisture content of raw materials. After screening, the saw dust will be sent to roller dryer by spiral conveyor. In the dryer machine, the sawdust can be dried to preset moisture content through hot air.
Cyclone Separation
After drying, there will be a lot of moisture in the air during the transmission. With cyclone separator, the moisture will be discharged. There are two sets of cyclone separator in this sawdust pellet mill plant. After cooling the sawdust pellets, another cyclone is needed to separate the pellets and moisture.
Conveying
Different conveying processes need different transmission equipment. In this sawdust pellet production line, we adopt two kinds of conveyer: screw conveyor and elevator.
Cooling Machinecooling
When discharging from the pallet making machine, the temperature is around 80~90 ℃. The structure is relatively loose and easy to be broken. Through counter flow cooling system, the pellets will be cooled to room temperature and become tight and durable. Then, they can be packaged in bags or be conveyed to storage silo. Except cooling fan, the cooling system is also designed with cyclone separator which is used to separate the powder from the pellets and send the powder back to the front pelletizing procedure.
Packaging Machinefinished Sawdust Pellets
Now, you have got the final sawdust pellets of high quality. Package the pellets and send them to finished products warehouse, or directly transport the bulk pellets into a storage silo.
If the Pellet Mill For Sawdust has low production, there are several reasons should be concerned:
New die. Please check up whether the compression ratio is matching up to the raw materials at first. If the compression ratio is too big, the resistance force that material pass through the die holes are increasing, the extruding pellet is hard and the output is lower; if the compression ration is so small that the extruding pellet can not molded. So it is necessary to choose a proper compression ration one more time. The second is to check up the degree of finish of holes of ring die. Bad quality ring dies has rough surface of ring die holes, and the resistance force of discharging is so big that the surface of the pellets is rough with low output. At last, check up the round ring die is out-of-round or not. This can give rise to lower output of the pellets. So it is necessary to choose a high quality ring die.
After the flat die is in operation for a period of time, please check up whether the taped holes of inside flat die is wearing or not, and the compression rollers are wearing or not. If the wearing resistance is serious, please maintain the ring die and countersink the wearing taped hole. The wearing compression rollers much be replaced. The wearing of the ring die holes affected the output greatly.
To adjust the clearance of the die and compression rollers. Too small clearance can increase the friction force of the compression rollers and ring die with short life span of ring die. Big clearance gives rise to slipping of the compression rollers with lower output.
Pellet Mill For Sawdust are becoming increasingly popular as an environmentally-friendly alternative to traditional fuels such as coal and oil. Made from compressed sawdust and other wood waste materials, these pellets are highly efficient and produce minimal emissions when burned. However, proper storage and handling of Pellet Mill For Sawdust is essential to maintain their quality and ensure optimal performance. In this section, we will discuss some important tips for storing and handling Pellet Mill For Sawdust.
Choose a Suitable Storage Location
Selecting the right storage location is crucial for preserving the quality of Pellet Mill For Sawdust. Ideally, the storage area should be dry, well-ventilated, and free from moisture. Moisture can cause the pellets to deteriorate and become less effective. Avoid storing Pellet Mill For Sawdust in basements or areas prone to flooding. Additionally, the storage location should be away from direct sunlight to prevent the pellets from overheating.
Use a Moisture Barrier
To protect the Pellet Mill For Sawdust from moisture, it is recommended to use a moisture barrier such as a tarp or plastic sheeting. Place the barrier on the floor of the storage area before stacking the pellets. This will create a protective barrier between the pellets and any moisture that may be present on the floor. Ensure that the moisture barrier is properly sealed to prevent any water from seeping through.
Stack the Pellets Correctly
When stacking Pellet Mill For Sawdust, it is important to do so properly to prevent any damage or compression. Avoid stacking the pellets too high, as this can lead to the lower layers becoming compacted. Instead, aim for a stack height of no more than four feet. Additionally, it is advisable to leave a small gap between the stack and the walls to allow for air circulation.
Regularly Inspect the Storage Area
Regular inspections of the storage area are essential to ensure that the Pellet Mill For Sawdust are being stored properly. Check for any signs of moisture or water damage, such as dampness or mold. If any issues are identified, take immediate action to rectify the problem and prevent further damage to the pellets.
Handle with Care
When handling Pellet Mill For Sawdust, it is important to do so with care to avoid any damage. Avoid dropping or throwing the pellets, as this can cause them to break apart or become crushed. Use appropriate equipment, such as a pellet scoop or bucket, to transport the pellets safely. Additionally, it is advisable to wear gloves to protect your hands from any splinters or rough edges.
Use Pellets in a First-In, First-Out (FIFO) System
To ensure that the oldest pellets are used first, it is recommended to implement a first-in, first-out (FIFO) system. This involves placing newly purchased pellets at the back of the storage area and using the ones that have been stored for a longer period of time first. By following this system, you can prevent the pellets from going stale or deteriorating due to extended storage.
Keep the Storage Area Clean
Maintaining a clean storage area is important for the overall quality of Pellet Mill For Sawdust. Regularly sweep or vacuum the area to remove any dust or debris that may have accumulated. This will help to prevent any contaminants from entering the pellets and affecting their performance when burned.
Our Factory
Mikim Machinery is a high-tech enterprise integrating scientific research, design, manufacture, installation and commissioning, and after-sales service. 13 years have been dedicated to the design and production of feed machinery industry, and passed many certifications such as CE, ISO, etc.
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