Knowledge

Key technical parameters and usage points of fuel pellet machine

Biomass fuel production line

 

Roller Structure: A symmetrical dual-roller structure is recommended for uniform discharge and no machine blockage.
Mold Material: 42CrMo or alloy steel molds are highly wear-resistant and have a service life of 800-1000 hours.
Spindle Power: 2.2kW to 11kW, depending on material type and daily output.
Pellet Formation Rate: High-quality equipment achieves a pellet formation rate exceeding 98%, minimizing material waste.
Feeding Method: Automatic variable frequency speed regulation accommodates materials with varying moisture contents.
Discharge Temperature Control: A heat dissipation cooling device should be installed to prevent pellet carbonization.

 

Straw fuel pellet production line

 

Model Power Mold Hole Capacity for industrial solid Capacity for biomass Pellet size(mm)
MKYK-36 45kw 36 0.5-1.0 1.0-1.5 32*32*50-100
MKYK-48 75kw 48 1.0-1.5 1.5-2.5 32*32*50-100
MKYK-72 110kw 72 2.0-2.5 2.5-3.5 32*32*50-100
MKYK-90 132kw 90 2.0-2.5 3.5-5.0 32*32*50-100
MKYK-120 200kw 120 3.0-4.0 4.0-6.0 32*32*50-100
MKYK-150 250kw 150 4.0-6.0 6.0-10.0 32*32*50-100

 

Finished product display

 

 

Biomass fuel production line

Production Process

 

1. Raw Material Storage System
Mainly used to store materials to prevent them from becoming damp and deteriorating, or from clumping and clogging pipelines. It also regulates the moisture content of materials to produce qualified products. It also allows for screening and grading of materials according to different product requirements.
2. Pulverization Unit
Solid granular raw materials are processed through mills and other mechanical equipment into powder products that meet particle size requirements for use in subsequent processes.
3. Drying Unit
This unit removes moisture and reduces the moisture content, thereby reducing heat consumption and smoke emissions. It also improves product quality and production efficiency, and also protects the environment.
4.There will definitely be a small amount of unqualified products. The screening equipment is to screen out qualified particles and remove unqualified particles.
5.Bucket elevator conveyor
In the pellet production line, the bucket elevator is used to transport materials vertically.

 

Operating Precautions and Maintenance Recommendations

 

To ensure efficient operation and extend the life of the equipment, users must pay special attention to the following operating details:
Before first use, the machine must be run empty for 10 minutes to confirm the clearance between the steering wheel and the rollers.
The ideal raw material moisture content is 12%-15%. Drying equipment is required if the moisture content exceeds this.
High-temperature grease must be added every 8 hours to protect the roller bearings.
The die aperture should be checked for blockage every 500 kg of pellets produced.

 

FAQ

 

Can rice husks be used to make pellets?
Yes, of course. Rice husks can be used to make pellet fuel. However, it's important to ensure the husks maintain a certain moisture content, around 10%.

What are the uses of wood pellets?
Wood pellets are typically used directly as fuel. These fuel pellets are often used to heat factory boilers and homes. Alternatively, wood pellets can be carbonized in a carbonizer to make charcoal pellets.

 

For more information on process design, equipment layout, plant construction plan, single machine equipment quotation, turnkey quotation, etc., please feel free to contact us.

 

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Equipment Photos
 
Straw fuel pellet production line
Fuel pellet production line
Straw fuel pellet production line

 

 
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